Circle BMW Monmouth County NJ

SUBJECT
BMW Replacement Wiper Inserts

MODEL
E39, E38, E46, E53, E65, E66, E83, E85

SITUATION
A new style replacement wiper insert is available for your BMW. The new wiper insert will fit all listed models (front and rear), using the installation instructions below.

S6103U05 The new style wiper insert (2) will have a different locking tab on one end. Old style insert (1).
PROCEDURE
IMPORTANT Installation Hints:

  • The new rubber insert must be cut 5mm longer than the metal spines.

  • The metal spine must be approximately 10mm longer then the last claw on the wiper blade.

  • The plastic clamps are pre-installed to hold the spines on the insert. Do not remove the clamps prior to installing the insert.

To install the new replacement wiper insert:

  1. Remove the old wiper insert from the blade.

  2. Starting at the bottom of the blade, install the entire replacement insert (1) prior to snapping the spine and cutting the rubber. Slide the end without the locking tabs in first.

S6103U06 3. As the insert is installed, slide the plastic clamps (2) down to the end, and over the locking tabs, allowing them to drop off.
NOTE: Removing the clamps (2) prior to installing the insert will result in longer installation time.
4. When completely installed, the bottom claw will straddle the locking tab notch.
S6103U02

5. There are detents (arrow) in the spines of the new insert (1) that correspond with the length of the old spine (2).
S6103U09

6. With the wiper blade positioned against the windshield, note the spine detent that is approximately 10mm longer . than the last claw (1). Snap off (or cut) both spines at this detent.
B = ~10mm.
S6103U04

7. With the wiper blade positioned against the windshield, measure the distance of the rubber insert A=5 mm longer than the metal spines(1) and cut the rubber insert with a suitable tool or blade(2) that will produce a clean, square cut.
A = 5mm.
S6103U08

8. Check the insert for correct fit and installation. All claws should be properly engaged with the metal spines. If the end claw was spread for removal of the original insert, make sure it is adjusted back to the original width.
The final measurements are:
A = 5mm
B =~10mm
PARTS INFORMATION
Wiper Insert Part Number Guide

Vehicle
Driver's
Passenger's
Rear
E36
61 61 0 154 440
61 61 0 154 440
61 61 0 154 440
E38
61 61 0 154 440
61 61 0 154 441
E39
61 61 0 154 441
61 61 0 154 441
61 61 0 154 440
E46
61 61 0 154 440
61 61 0 154 440
61 61 0 154 440
E53
61 61 0 154 441
61 61 0 154 440
61 61 0 154 440
E65, E66
61 61 0 154 440
61 61 0 154 440
E83
61 61 0 034 748
61 61 0 034 748
61 61 0 034 749
E85
61 61 0 154 440
61 61 0 154 440
On vehicles not listed above, (E60, E61, E63, E64, E90, E91, E92, E93, E70) please contact the parts department for application.